Mercedes-Benz G-class (W463) since 1999 of release
1. Introduction
2. Governing bodies and operation receptions
3. Current leaving and service
4. Engine
5. Systems of cooling, heating, ventilation and air conditioning
6. A power supply system and production of the fulfilled gases
7. Systems of electric equipment of the engine
8. Automatic transmission
9. Transmission line
9.1. A full drive - the general information
9.2. Transfer case
9.3. Bridges
9.3.1. General information
9.3.2. Check and adjustment oil level / replacement in assemblies of bridges
9.3.3. Check of stuffing by greasing of sharnirny casings of rotary assemblies of the forward bridge
9.3.4. Adjustment of wheel bearings of a forward axis
9.3.5. Check of concentricity of landing of connecting flanges of leading gear wheels of the main transfers
9.3.6. Replacement of epiploons of leading gear wheels of the main transfers
9.3.7. Removal and installation of leading gear wheels of the main transfers
9.3.8. Removal, installation and adjustment of executive cylinders and components of the mechanism of a drive of blocking of interwheel differentials
9.3.9. Dismantling and assembly of the executive cylinder of a drive of blocking of differential
9.3.10. Removal and installation of naves of forward wheels
9.3.11. Dismantling and assembly of naves of forward wheels
9.3.12. Removal and installation of power shafts of the forward bridge
9.3.13. Adjustment of bearings of rotary knots
9.3.14. Dismantling and assembly of a sharnirny casing of the forward bridge
9.3.15. Dismantling and assembly of a power shaft
9.3.16. Removal and installation of semi-axes
9.3.17. Dismantling and semi-axis assembly
9.3.18. Removal and installation of assemblies of interwheel differentials with conducted gear wheels of the main transfers
9.3.19. Dismantling and assembly of interwheel differentials
9.3.20. Check of correctness of gearing of gear wheels of the main transfer
9.3.21. Removal and installation of assemblies of the forward and back bridge
10. Brake and auxiliary systems
11. Suspension bracket and steering
12. Body
13. Onboard electric equipment
14. Schemes of electric connections


 







9-3-9-razborka-i-sborka-ispolnitelnogo-cilindra-privoda-blokirovki-differenciala.html

9.3.9. Dismantling and assembly of the executive cylinder of a drive of blocking of differential

Peredny Bridge

Design of the executive cylinder of a drive of blocking of interwheel differential of the forward bridge

1 — the pressure Sensor switch
2 — the Cover
3 — the Cylinder
4 — Springs
5 — the Piston

6 — the Rod
7 — the Lever
8 — Szhimnaya a spring
9 — the Sealing ring
10 — the Boot

 PERFORMANCE ORDER

  1. Remove the sensor switch of pressure (1).
  2. To Otboltita cover (2).
  3. Take the piston (5) with springs (4).
  4. To Otboltita a rod (6) from the lever (7) also take together with a szhimny spring (8).
  5. Carefully wipe the removed components, defective details replace.
  6. Previously having greased sliding surfaces with light silicone greasing of the Molykote 44 type, plant on a rod a szhimny spring (8). For greasing of a carving part of a rod use Loctite 241 greasing.
  7. Fill a rod (6) assembled with a szhimny spring (8) in the cylinder (3) and screw it in the lever (7).
  8. Establish the NEW sealing ring (9) and the NEW boot (10).
  9. Fill in the cylinder the piston (5) with springs (4).
  10. Tighten a cover (2).
  11. Establish the sensor switch of pressure (1).

Zadny Bridge

Design of the executive cylinder of a drive of blocking of interwheel differential of the back bridge

1 — the pressure Sensor switch
2 — a cylinder Casing
3 — the switching Lever
4 — a sensor switch Spring
5 — the Rod
6 — the Returnable spring
7 — the Washer
8 — the Lock ring

9 — Szhimnaya a spring
10 — the Boot
11 — the Sealing element
12 — Pistons
13 — Sealing laying
14 — the Cover
15 — Bolts
16 — the pumping Gate

 PERFORMANCE ORDER

  1. Remove the sensor switch of pressure (1).
  2. Turn out bolts (15) and uncover (14), - prepare replaceable sealing laying (13).
  3. Take the piston (12) with a szhimny spring (9), - prepare replaceable a sealing element (10) and a boot (11).
  4. Turn out a rod (5) of the lever (3) and liberate both elements, and also a spring of the sensor switch (4) of a cylinder (2) casing.
  5. Make dismantling of a rod (5), - for simplification of performance of procedure screw on a rod the lever (3) and clamp it in a vice with soft sponges.
  6. Carefully wipe the removed components, defective details replace.
  7. Make rod assembly, - a lock ring (8) it should be fixed reliably in a reception flute.
  8. Installation is made upside-down, - before installation it is necessary to grease NEW sealing elements with silicone greasing. For greasing of a carving part of a rod (5) use Loctite 270 greasing (about the 10th material).


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9.3.8. Removal, installation and adjustment of executive cylinders and components of the mechanism of a drive of blocking of interwheel differentials
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9.3.10. Removal and installation of naves of forward wheels