Mercedes-Benz G-class (W463) since 1999 of release
1. Introduction
2. Governing bodies and operation receptions
3. Current leaving and service
4. Engine
5. Systems of cooling, heating, ventilation and air conditioning
6. A power supply system and production of the fulfilled gases
7. Systems of electric equipment of the engine
8. Automatic transmission
9. Transmission line
10. Brake and auxiliary systems
10.1. Specifications
10.2. Check of brake system on leaks
10.3. Check of serviceability of functioning of the vacuum amplifier of brakes
10.4. Removal and installation of the tank of brake liquid and main brake cylinder (GTTs)
10.5. Removal and installation of the vacuum amplifier of brakes and sensor of a course of a diaphragm of BAS
10.6. Removal and installation of the vacuum pump (diesel engines)
10.7. Removal and installation of modules of management of ABS/EBV/ESP
10.8. Removal and ABS/4-ETS hydromodulator installation
10.9. Removal and installation of wheel ABS sensors
10.10. Removal and installation of rotors of wheel ABS sensors
10.11. Removal and installation of a pedal of a foot brake
10.12. Removal and installation of the lever of raising of the parking brake with a bearing bracket
10.13. Replacement of brake hoses
10.14. Check of a condition and replacement of brake shoes
10.15. Replacement of boots of the parking brake
10.16. Removal and installation of supports of brake mechanisms
10.17. Repair of a support of the fixed type
10.18. Check, removal and installation of brake disks
10.19. Removal and installation of components of a hummock drive of the parking brake
10.20. Adjustment of a drive of the parking brake
10.21. Pumping of brake system
11. Suspension bracket and steering
12. Body
13. Onboard electric equipment
14. Schemes of electric connections


 







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10.4. Removal and installation of the tank of brake liquid and main brake cylinder (GTTs)

Tank

Details of installation of the tank of brake liquid

1 — the Cover
2 — I Will corrode electroconductings

3 — the Fixing screw
And — the Tank

Removal of the tank of brake liquid (And)

Extraction of landing plugs (In) the tank


 PERFORMANCE ORDER

  1. Open a cowl and fix it in vertical situation.
  2. Unscrew a carving cover (1).
  3. Take through a mouth of the tank (And) the mesh filter.
  4. Pump out from the tank (And) brake liquid.
  5. Disunite the socket (2) electroconductings of the sensor of level of brake liquid.
  6. Turn out the fixing screw (3) and separate the tank (And) from GTTs, - try not to allow hits of brake liquid on the painted body panels.
  7. Liberate from the nests in the GTTs case landing plugs (In) the tank (And), - prepare replaceable plugs.
  8. Installation is made upside-down, - before installation it is necessary to moisten NEW landing plugs with brake liquid.
  9. In summary add in the tank necessary amount of hydraulic liquid of a demanded grade.

ГТЦ

GTTs installation details

1 — ГТЦ
2,3 — Brake lines
9 — Landing plugs of the tank
10 — the GTTs Tank

16 — the Brake amplifier
17 — the Sealing ring
19 — Nuts

 PERFORMANCE ORDER

  1. Remove the tank of brake liquid (10) (see above).
  2. Disconnect from GTTs (1) brake lines (2 and 3).
  3. Give fixing nuts (19) and remove GTTs (1) from the block of the brake amplifier (16), - do not incline the cylinder in order to avoid injury of fixing uvulas as a result of violation of centering of landing of a persistent rod. Prepare replaceable nuts (19) and a sealing ring (17).

GTTs is not subject to regenerative repair and in case of failure should be replaced!

  1. In summary pump over brake system (see. The section Pumping of brake system) also check its hydraulic path on existence of signs of development of leaks.


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10.3. Check of serviceability of functioning of the vacuum amplifier of brakes
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10.5. Removal and installation of the vacuum amplifier of brakes and sensor of a course of a diaphragm of BAS