Mercedes-Benz G-class (W463) since 1999 of release
1. Introduction
2. Governing bodies and operation receptions
3. Current leaving and service
4. Engine
4.1. Check of kompressionny pressure, assessment of a condition of cylinders
4.2. Engine check by means of the vacuum gage
4.3. Replacement of a belt of a drive of auxiliary units and elements of the mechanism of its tension
4.4. Check of pressure of impellent oil
4.5. Calculation of a consumption of oil
4.6. Check and adjustment of base provision of camshafts
4.7. Verification of the base provision of a balancing shaft (only M112 engines and 628)
4.8. Check of a condition of a chain of a drive of GRM on the M628 engine
4.9. Check of correctness of installation of a corner of an advancing of ignition on petrol models
4.10. Removal and installation of the power unit
4.11. Removal and installation of support of a suspension bracket of the power unit
5. Systems of cooling, heating, ventilation and air conditioning
6. A power supply system and production of the fulfilled gases
7. Systems of electric equipment of the engine
8. Automatic transmission
9. Transmission line
10. Brake and auxiliary systems
11. Suspension bracket and steering
12. Body
13. Onboard electric equipment
14. Schemes of electric connections


 







4-3-zamena-remnya-privoda-vspomogatelnykh-agregatov-i-ehlementov-mekhanizma-ego-natyazheniya.html

4.3. Replacement of a belt of a drive of auxiliary units and elements of the mechanism of its tension

Belt

Petrol models (M112/113)

Details of installation of a belt of a drive of auxiliary units on petrol models (M112/113)

 PERFORMANCE ORDER

  1. Remove ventilyatorny assembly (1 and 2) (see. Head of System of cooling, heating, ventilation and air conditioning).
  2. Having developed a hairpin (4) tension rollers (5) counter-clockwise, weaken a belt (3) and block a roller by means of a core in diameter of 5 mm.
  3. Remove a belt and attentively study its condition (see. Head Current leaving and service). In case of need make replacement.
  4. Installation is made upside-down, - begin belt landing with a tension roller and act as the numbering specified illustrations. Do not forget to adjust effort of a tension of a belt (see. Head Current leaving and service).

Scheme of laying and order of landing to pulleys of a 6-costal belt of a drive of auxiliary units of M112/113 engines

Above — Models without To/in
Below — Models with To/in
1 — the Pulley of a cranked shaft
2 — the Directing pulley 2/pulley the To/in compressor
3 — the Pulley of the steering pump

4 — the Directing pulley
5 — a generator Pulley
6 — the Pulley of the water pump and the fan of system of cooling
7 — the Tension roller

Diesel models

М612

Details of installation of a belt of a drive of auxiliary units on the diesel models equipped with the M612 engine

3 — the Tension roller


 PERFORMANCE ORDER

  1. Remove the vyazkostny coupling of a drive of the fan of system of cooling (see. Head of System of cooling, heating, ventilation and air conditioning).
  2. Having developed a natyazhitel (2) and having blocked it a pin (4), weaken, then remove a driving belt (1).
  3. Study a belt condition (see. Head the Current leaving and service), in case of need make its replacement.
  4. Installation is made upside-down, - begin belt landing with a tension roller (see an illustration below). Do not forget to adjust effort of a tension of a belt (see. Head Current leaving and service).

Scheme of laying of a belt of a drive of auxiliary units of the M612 engine

1 — the Pulley of a cranked shaft
2 — the Tension roller
3 — the Pulley of the water pump and the fan of system of cooling
4 — a generator Pulley

5 — Directing pulleys
6 — the Pulley of the steering pump
7 — the To/in compressor Pulley

М628

Details of installation of a belt of a drive of auxiliary units on the diesel models equipped with the M628 engine


 PERFORMANCE ORDER

  1. Remove a casing of the fan of system of cooling (see. Head of System of cooling, heating, ventilation and air conditioning).
  2. Establish the screen of protection of the radiator/condenser of central air of air (a metal or plastic leaf in the sizes about 400x680x1 mm).
  3. Remove an intermediate cooler of system of a turbo-supercharging (Intercooler) (see. Head of the Power supply system and production of the fulfilled gases).
  4. Having developed a natyazhitel (2) clockwise, weaken a belt (1) and remove it from the engine.
  5. Study a belt condition (see. Head the Current leaving and service), in case of need make its replacement.
  6. Installation is made upside-down, - begin belt landing with a tension roller (see an illustration below). Do not forget to adjust effort of a tension of a belt (see. Head Current leaving and service).

Scheme of laying of a belt of a drive of auxiliary units of the M612 engine

1 — the Pulley of a cranked shaft
2 — the To/in compressor Pulley
3 — the Pulley of the steering pump
4 — the Directing pulley

5 — a generator Pulley
6 — the Pulley of the water pump
7 — the Intermediate roller

Natyazhitel

Petrol models (M112/113)

Details of installation of an automatic natyazhitel of a belt of a drive of auxiliary units on petrol models (M112/113)


 PERFORMANCE ORDER

  1. Remove a driving belt (3) (see above).
  2. Develop a tension roller (4а) counter-clockwise and fix it by means of a core in diameter of 5 mm.
  3. Having turned out self-cut fixing screws, remove a natyazhitel (4) from a cover of a drive of GRM.
  4. Installation is made upside-down.

Diesel models

М612

Details of installation of an automatic natyazhitel of a belt of a drive of auxiliary units of the M612 engine

 PERFORMANCE ORDER

  1. Remove a driving belt (see above).
  2. Having turned out a fixing bolt remove from assembly of a natyazhitel (5) tension roller (4).
  3. Take a pin (2), a fixing natyazhitel (5) and, having turned out fixing bolts, remove the last from a cover of a drive of GRM.
  4. Installation is made upside-down.

М628

Details of installation of an automatic natyazhitel of a belt of a drive of auxiliary units of the M628 engine

 PERFORMANCE ORDER

  1. Remove an intermediate cooler of system of a turbo-supercharging (Intercooler) (1) (see. Head of the Power supply system and production of the fulfilled gases).
  2. Remove a driving belt (2) (see above).
  3. Turn out fixing screws (4), - access to the screw will open through sample in a pulley (5) at an engine provorachivaniye in the normal direction, - and remove a natyazhitel (3).
  4. Installation is made upside-down.


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4.2. Engine check by means of the vacuum gage
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4.4. Check of pressure of impellent oil